Process Development Engineer, Wet Etch
Job DescriptionJob DescriptionDescription:
Skorpios Technologies, Inc. is seeking a Process Development Engineer, Wet Etch, to join our growing team. This role focuses on supporting the development of manufacturable, repeatable, and high-yield processes for state-of-the-art, highly specialized devices in Aerospace, Defense, Bioelectronics, and High-Speed Communications.
Responsibilities
- Develop Wet Etch and cleaning processes for various dielectric, metal and metal oxide/nitride films, as well as different III-V materials
- Sustain existing processes in the areas wet etching, resist stripping, and wafer cleaning. Familiar with toolsets from DNS, FSI, MEI, Semitool, SEZ, Vertex, and other wet benches
- Create, own, and manage recipes and specifications
- Develop suitable process control schemes leveraging visual inspections, automated defect inspections, and standard Wet Etch related metrology such as surface defects scans, or profilometry. Set up and own SPC charts
- Develop and perform etches on manual wet benches tailored to specific product needs
- Drive problem-solving within the area as relates to yield and/or quality issues
- Monitor and improve defectivity
- Support equipment availability improvements
- Guide, assist, and mentor process technicians and manufacturing technicians
- Define Out-of-Control Action Plans enabling the on-shift sustaining team to resolve issues
- Provide effective pass-downs to support uninterrupted operation for Wet Etch activities
- Partner with Integration Engineers, Customers, and Other Development Engineers to execute experiments, provide input on optimal recipes or toolsets, and adjust or optimize processes for Fab Operation
- Partner with Product Engineering and Integration to help ensure effective new products and process introductions as well as consistent device performance and quality
- Analyze metrology results and disposition lots based on data and pass/fail criteria
- Report and summarize results from the metrology analysis and provide guidance to Integration Engineering Team and Process Development Engineering Team
- Partner with equipment engineering, operations, and management to improve cycle time, tool availability, quality and product yields
- Using Document Control, Process Work Instructions, and Manufacturing Execution Systems, preserve working knowledge of all codes and standards applicable to assigned production equipment
- Assure that the manufactured products conform to specifications and application requirements
- Partner with Senior Development Engineering team and Integration teams to resolve deviations or technical issues by establishing a list of hypotheses, defining the experiment to validate or invalidate hypothesis, identify root-causes, implement corrective actions, document improved process, and train operations
Requirements:
- BS, MS, PhD in Engineering, Materials Science, Physics, or other technical discipline
- 5 - 10+ years of experience in processes
- Previous fab experience as process sustaining or process development engineer.
- Ability to operate processing tools, write and run Etch process recipes, perform, and interpret basic characterization related to Wet Etch processing with particles/defects metrology, sheet resistance, and thickness/uniformity metrology, and inspect wafers under the microscope.
- Experience with Statistical Process Control (SPC)
- Data extraction, analysis, and reporting experience
- Ability to plan and prioritize activities, perform and monitor multiple overlapping tasks/operations to meet goals and timelines
Competencies
- Hands-on mindset
- DOE
- Excellent Communication skills
- Collaboration
- Quick Learner
- Strong interpersonal skills
- Self-starter
- Prioritization
- Accountability
- Innovative
Supervisory Responsibilities
None
Work Environment
80%+ of work is performed in the Fab, which a temperature-controlled cleanroom environment that requires the use of a full-body gown, over-boots, over-hood, safety glasses, and other PPE. The use of personal protective equipment to prevent exposure to hazardous materials can be expected. Frequent gowning and de-gowning is required. Frequent interruptions, static noise, and alarms (auditory and flashing lights) can be expected.
Physical Demands
- Frequently in a stationary position, often sitting and/or standing for prolonged periods (3 hours)
- Frequently viewing a computer monitor for prolonged periods (3 hours)
- Frequently walking around the Fab for prolonged periods (3 hours)
- Occasionally required to push and/or pull 50+ lbs objects, such as tool components
- Occasionally required to lift 50+ lbs and occasionally carry that amount short distances (# ft)
- Occasionally required reach, bend, twist, squat, kneel, and stoop to access and work on tools in the Fab
- May often require repetitive motions involving the wrists, hands, and/or fingers
- May require different positions and motions in tight and confined spaces
- Occasionally required to handle items using small ranges of motion (e.g. fingers and hands) and large ranges of motion (e.g., full-arms and shoulders) for carrying cassettes and lot boxes
- Constantly required to wear PPE
Travel Requirements
Less than 25% anticipated
Skorpios offers an excellent benefits package that includes:
- Competitive salary
- Medical
- Dental
- Vision
- 401(k)
- Company paid life insurance
- Company paid
- Paid holidays
- Paid vacation
We are an Equal Opportunity Employer and comply with the ADA. Reasonable accommodations will be provided to qualified individuals with disabilities. We do not discriminate based on , , , , , , , or any other legally protected status.
****Recruiters or Agencies will not be considered for this position***