Senior Controls Engineer

Job DescriptionJob Description 

Senior Controls Engineer – On-Site in Addison, TX

The Position is on-Site in Addison, TX. Must be able to relocate in order to apply.

Location: Addison, TX (On-site) | Relocation Required in order to apply.

Position Overview:

We are seeking a highly skilled Senior Controls Engineer to lead automation solutions in PLC, HMI, SCADA, and DCS/DeltaV platforms. This role requires expertise in Emerson DeltaV, Rockwell Automation, Siemens, and Modicon systems, along with PLC-5 to ControlLogix conversions and networking knowledge (Ethernet/IP, Profinet, Modbus, etc.).

This hands-on project engineering role involves leading automation projects, collaborating with clients, managing technical teams, and optimizing industrial processes across industries such as Semiconductor, Life Sciences, Building Automation, Food & Beverage, Water Treatment, and General Manufacturing.

The ideal candidate will have a minimum of 10 years of experience, demonstrated client interaction skills, and the ability to travel up to 25% (mostly local to Dallas).

Key Responsibilities:

• Lead automation system design and implementation for industrial processes and machinery.
• Develop and program control systems using PLC, DCS/DeltaV, HMI/SCADA platforms.
• Handle Emerson DeltaV systems and PLC-5 to ControlLogix conversions for system upgrades.
• Perform industrial networking design and implementation using Ethernet/IP, Profinet, Modbus, and other protocols.
• Develop technical documentation, including control system architecture, schematics, and process visualizations.
• Collaborate directly with clients to gather requirements, troubleshoot, and provide innovative solutions.
• Lead projects as a Project Manager (PM) while maintaining hands-on engineering involvement.
• Manage instrumentation, batch/recipes, OEE, MES, and ERP systems to ensure seamless industrial automation.
• Mentor and guide junior engineers, driving technical excellence across project teams.
• Travel up to 25% (mostly within the Dallas area) for client site visits and system commissioning.

Must-Have Qualifications:

• 10+ years of experience in control system design, automation, and project leadership.
• Experience with one or more industries: Semiconductor, Life Sciences, Building Automation, Food & Beverage, Water Treatment, General Manufacturing.
• In-depth knowledge of Emerson DeltaV platforms, with at least 2-3 years of recent DeltaV experience.
• Proficiency in PLC programming, including PLC-5 to ControlLogix conversions.
• Hands-on experience with PLC hardware/software such as Rockwell Automation, Siemens, Modicon.
• Expertise in HMI/SCADA platforms, including Rockwell FactoryTalk, Plant Pax, Aveva System Platform, Edge, Ignition, GE iFIX, Siemens Winn CC, TI Portal.
• Understanding of DCS platforms, including Emerson DeltaV or similar.
• Experience with batch/recipes, OEE, MES, ERP systems.
• Proficiency in designing and implementing instrumentation systems.
• Ability to lead client interactions, provide technical expertise, and manage engineering projects.

Nice-to-Have Qualifications:

• Experience with AutoCAD for control panel and electrical schematic design.
• PMP certification for enhanced project management expertise.
• Background in semiconductor or life sciences industries.
• Experience designing electrical schematics and control panels including power distribution (480VAC, NEC compliance).

Work Environment & Physical Demands:

• Standard office and industrial environments with on-site visits as needed.
• Ability to mount/dismount equipment, lift objects, and perform hands-on technical tasks.
• Frequent use of personal computer, industrial control systems, and engineering software.

Why Join This Opportunity?

• Lead cutting-edge automation projects with a growing and innovative engineering firm.
• Work with top-tier control platforms and industry-leading automation technologies.
• Collaborate with a talented team of engineers, fostering continuous learning and career growth.
• Competitive compensation and benefits package with opportunities for technical leadership.

Ready to Take the Next Step?

If you are an experienced Senior Controls Engineer looking for an exciting opportunity to lead automation projects and contribute to industrial innovation, apply today!