Senior Process Engineer

Job DescriptionJob Description

Machining Process Engineer
Location: Winsted, CT
Salary: $90,000 - $120,000 (based on experience)
Benefits: Annual bonus, health insurance starting day one, robust 401(k) with automatic company match.

Emerge is recruiting for a Process Engineer job in Winsted, CT with an aerospace manufacturer known for innovation. This is a direct-hire opportunity to play a critical role in optimizing CNC Machining processes.

As a Process Engineer, you will ensure compliance with process specifications, oversee metallurgical characteristics, and engineer high-yield, cost-effective products that meet customer quality standards. Success in this role requires strong collaboration, hands-on engagement, and excellent communication skills. This position reports to the Engineering Manager.

Key Responsibilities for the Senior Machining Process Engineer job in Winsted, CT include:

• Troubleshoot fixturing, clamping, program, parameter, and tooling issues to resolve production problems.
• Design and implement mistake-proof fixturing to improve yields and reduce scrap.
• Conduct time studies to define and balance operator standard work, generate standard work charts, and compare performance to cost model estimates.
• Utilize SPC charts and process capability methods to improve first-time yields.
• Plan and develop processes for new product introductions (NPI), including tooling procurement, routings, and bill of materials.
• Analyze shop floor performance using data tools (e.g., Power BI) to identify and close performance gaps, including scrap and rework costs.
• Apply APQP tools to minimize scrap risks and defects.
• Assist in cost estimation for new and repeat production jobs.
• Lead and support cost-saving initiatives.
• Serve as a technical liaison with customers, suppliers, and other Howmet plants regarding processes, specifications, and customer requirements.
• Research, analyze, and justify equipment procurement.
• Actively participate in continuous improvement events.
• Provide technical support to shop floor personnel.

Qualifications

• Bachelor's degree in Engineering (Mechanical, Industrial, etc.) is required.
• Minimum of 8 or more years of experience in a CNC Machining manufacturing environment in an process or manufacturing engineer role.
• Proficiency with engineering concepts, standard work principles, and tools such as Mini-Tab.
• Familiarity with machining including Mills, Grinders, GD & T, AS9100
• Six Sigma and Lean Manufacturing knowledge .
• Ability to work independently and in a team environment.
• Position subject to ITAR regulations: Must be U.S. person status; defined as U.S. , U.S. Permanent (i.e., "Green Card Holder"), Political Asylee, or Refugee.

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