Sr Manufacturing Engineer

Purpose of the role : We are looking for a creative and ambitious individual who has expertise in manufacturing processes, lean methodology and process/design optimization to drive functional excellence for the manufacturing engineering. Key responsibilities : Provide crucial inputs and support execution of Design for Manufacturability (DFM), Design for Assembly (DFA) and Design to Value(DtV) analysis for new product development. Support vendors in Failure Mode and risk analysis to establish robust occurrence and detection controls in process. Explore and implement process improvement measures from initial product design to production ramp up of new products. Evaluate & support quality improvement, cycle time optimization and process automation through lean manufacturing and value engineering techniques for current production. Vendors capability assessment & enhancement to identify the most suitable vendor based on product technical specification and requirements Explore alternate and more efficient technology to drive process efficiency and reduce cost of manufacturing. Compile lessons learnt & best practices and share with relevant stakeholders to ensure robust design/process for upcoming projects. Support vendors in modernization of shop floor through industry applications and machine learnings. Years of experience : 10 to 12 years of experience in manufacturing engineering with good exposure to shop floor and lean manufacturing techniques Technical skills : Degree/Diploma in Industrial Engineering or Mechanical Engineering with experience in toy/consumer durable industry Good exposure in Manufacturing and assembly processes, Process automation techniques with sensory mechatronics, material flow design, Line balancing techniques, defining control plans & run charts, etc. Experience in Value Analysis and Value Engineering techniques to drive cost optimization projects. Experience in Method Time Measurement (MTM) techniques Experience in handling products with spray and tempo decorations, plastic blisters for retainable packaging, etc. Designing and implementation of assembly Jigs/Fixtures/Line-tooling. Able to conduct basic GD&T and stack up analysis. Proficient in production assembly line setup such as Sonic Welding, High Frequency Welding, Screwing, Heat Steaking, Riveting, Adhesive Dispensing, etc. Good analytical and problem solving skills. Basic knowledge of Minitab to conduct statistical analysis. Soft skills requirements : Self driven, demonstrates confidence in skills and knowledge. Identifies areas of improvement and proactively implements changes. Quick learner with a passion for continuous learning and expanding technical skills. Good teamwork capability, able to cooperate with colleagues from different background, department and levels. Respects the process and company’s practices while not afraid to innovate and challenge the status quo. Excellent partnership and communication skills, ability to work & evolve in a fast-evolving environment. Good presentation and interpersonal skills Job Segment: Manufacturing Engineer, Statistics, Industrial Engineer, Mechanical Engineer, Business Process, Engineering, Data, Management